Products - LPG Retrofit Kits
 
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| LPG retrofit
usually comprises of the LPG fuel tank, petrol and LPG
solenoid valves, pressure reducers and a petrol-LPG switch. |
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Vacuum
reducer
LPG Vacuum Pressure Reducer
The New LPG vacuum reducer has been designed to be installed in all
carburettor vehicles. As for the electronic reducer the liquid LPG
arriving from the LPG solenoid through a copper pipe enters the LPG
Pressure reducer, to its 1st stage vaporization-reduction chamber. In
the first stage LPG is firstly vaporized and successively reduced in
pressure. The second stage chamber is very sensible to the vacuum
pressure. The vacuum pressure causes the flow of LPG to the engine to
increase or decrease depending on the pressure difference. Any pressure
difference is transferred to the second stage chamber and the membrane
will allows for a greater flow of gas to enter the engine. The small
coil mounted on top of the second stage cover is used for the function
of choke allowing small quantities of LPG at the time of engine start. |
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Electronic
reducer
The pressure reducer-vaporizer has the
main function to convert LPG from its liquid state to a gaseous state
and regulating the LPG pressure in the process. The reducer is a device
with two Gas compartment and a water circuit for heat exchange. Liquid
LPG arriving from the LPG solenoid through a copper pipe enters the LPG
Pressure reducer, to its 1st stage vaporization-reduction chamber. In
the first stage LPG is firstly vaporized and successively reduced in
pressure. The second stage chamber is very sensible to the vacuum
pressure. The vacuum pressure causes the flow of LPG to the engine to
increase or decrease depending on the pressure difference. Any pressure
difference is transferred to the second stage chamber and the membrane
will allows for a greater flow of gas to enter the engine. |
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LPG
Solenoid Valve
The LPG Solenoid Valve is an
electromagnetic device that stops the flow of LPG when the engine is
stopped or operated with petrol.
The solenoid LPG Valve is composed of :
1. NBR seals to guarantee absolute safety
2. High thermal induction coil wire to render its working life virtually
unlimited
3. Self extinguishing coil covering resin
4. Gas filter made with a fine filter paper material.
5. Vibration resistance.
6. Multiple fitting position.
Please follow installation, maintenance and safety precaution
instructions
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Petrol
Solenoid Valve
The Petrol Solenoid Valve is an
electromagnetic device widely used in carburettor vehicles. Its function
is to stop the flow of Petrol when vehicle is running with LPG and vice
versa when the vehicle is operated with Petrol. The petrol Solenoid
valve is installed in the line of Petrol fuel near the engine
compartment. The Petrol Solenoid valve is normally closed when
electricity is switched off. It is basically
composed of a shutter operated by a magnetic coil and two nipples. It is
also equipped with an emergency device to manually reset the petrol flow
in case of a break down in the electrical system. |
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Petrol-LPG
Changeover Switch
This is a three position electronic
switch. The first position is PETROL and the second is LPG. Obviously
when positioning the switch on petrol the switch will close the LPG
Solenoid Valve and it will open the Petrol Solenoid Valve and vice
versa. The Mid position of the switch (third position) is use to
maintain the LPG and the Petrol Solenoid valves in the OFF position
until the carburettor uses the small Petrol reserve. With a carburettor
engine gas switching is always done manually. The switch for carburettor
engines also has a safety feature, it stops the gas flow to the engine
when engine accidentally stops. |
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Mixers
The mixer is an important part of the
L.P.G. system. The mixer has the function of providing the correct
AIR-FUEL ratio suitable for a correct combustion. It is
connected to the LPG pressure reducer by a gas hose thru an adjuster or
in the case of a fuel injected vehicle thru a step by step motor.
The way the mixer is installed is very important and its correct
positioning is fundamental for a successful L.P.G. system. Given the
level of specialisation and function that has been achieved in the car
industry, it is clear that mixers are subject to continuous development. |
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Mixers
for cars with carburettors
The mixer in car with carburettor has an
extremely importance. The right AIR- FUEL ration depends on the mixer
and this is the reason for the existence of so many versions bearing so
many shapes. The mixer for vehicles equipped with a carburetor may be
manufactured with a specific Venturi or by implanting a nozzle in the
proximity of the carburettor's original Venturi. The nozzle system type
mixer can perform very well if executed with care and knowledge. In any
way, is good to remember, that this system is not always possible to
adapt to all carburetors and if not properly installed it may create
irreversible damages to the carburetor. Therefore, it is advisable
obtain proper training prior to any installation of this type. |
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Multivalves
The Multivalve is the component of the
L.P.G. system which is installed on the Reservoir’s flange. Multivalve
is available in many sizes. Normally it is available in accordance with
the dimensions of the Reservoirs available in the market.
The Multivalve has its name from the fact that its body houses a number
of valves with different functions
The main valves are :
1) Service manual valve.
2) 80% limit filler valve.
3) No Return Valve (Check Valve)
4) Excess Flow Valve
5) Cut off valve (available in the new generation Multivalves)
6) Thermal Fuse Valve. (available in the new generation Multivalve).
7) Safety Valve (Pressure Valve)
The Multivalve is also equipped with a rod system that actuates a magnet,
which depending in its position will indicate the level of fuel
contained in the reservoir. |
| TANKS |
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Available
in 18 different approved sizes to suit most vehicles in India. |
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There are various kits
available... for older cars with carburettors, for newer cars with
carburettor and multipoint fuel injection and for latest version of cars
without carburettors. |
   
Shown above is the retrofit LPG kit in a
Hyundai car - the tank goes in the boot and the other parts are fitted
beneath the hood. |